Automation Takes Over: Entire Excavator Production in China is Now Handled by 200 Robots, Alongside an Advanced Logistics Network
In a groundbreaking development, Guozi Robotics has automated the entire excavator production process at TZ Group's new factory using a fully automated system. This innovative solution, which combines nearly 200 advanced robots with a proprietary Line-Side Control System (LCS) and Manufacturing Execution System (MES), is set to redefine the landscape of construction machinery manufacturing.
The system, installed at TZ Group's greenfield factory, is a testament to Guozi's commitment to delivering comprehensive, future-ready smart-manufacturing and intelligent-logistics solutions. The multi-robot collaborative ecosystem at the heart of this system streamlines production and unlocks true flexibility.
At the core of this system is a multi-robot collaborative ecosystem. Mobile robot swarms perform precise material transfers using dynamic path planning. Gantry robots, collaborative robots (cobots), and other devices manage production tasks collaboratively and flexibly. A matrix of gantry robots, cobots, turnover units, and other custom devices performs complex, high-mix operations without re-tooling delays.
Mobile-robot swarms installed at each station execute precise transfers via dynamic path planning. ANTS lifting AGVs, PICKING multi-layer robots, and heavy-duty carriers automatically interface with racks, pallets, and bins, ensuring centimeter-level precision in logistics orchestration. This sophisticated logistics system streamlines transport from production stations to final shipment.
Guozi's AI-driven RCS coordinates hundreds of AGVs with centimeter-level accuracy. The company's self-developed integrated software, GRACE Xpress, offers full-process simulation and AI-powered adaptive location calibration. These features enable seamless data integration between shop-floor devices and plant management, optimizing scheduling, coordination, and traceability across production and logistics.
The system's contact-free power rails ensure continuous, uninterrupted robot operation, enabling round-the-clock manufacturing without downtime for charging or maintenance. This feature, along with Guozi's robots' intelligent navigation and flexible collaboration capabilities, guarantees 24/7 uptime.
Guozi Robotics has provided robots to more than 1,000 customers in 20 different countries. The company's product lineup includes intelligent inspection and logistics solutions. Guozi and Staples have signed two strategic cooperation agreements, and Guozi has supplied Staples with over 1,000 robots. This partnership underscores Guozi's ability to deliver robust, adaptable solutions to meet diverse industrial needs.
In conclusion, the automation of TZ Group's excavator production process by Guozi Robotics represents a significant leap forward in end-to-end robotic automation and intelligent logistics. This groundbreaking example significantly enhances flexibility, efficiency, and operational uptime while addressing the complexities of high-mix/low-volume production.
- The innovatively designed system, combining robots and advanced software, is poised to revolutionize not only the construction machinery industry, but also various sectors like finance and energy, with its adaptable solutions.
- The synergy between multiple robot types, such as gantry robots, collaborative robots, and AGVs, demonstrates Guozi Robotics' commitment to transforming transportation and logistics operations.
- Guozi Robotics' AI-driven integrated software, GRACE Xpress, has the potential to improve technology-based automation in industries beyond manufacturing, including the automobile sector.
- The strategic partnership between Guozi Robotics and Staples, resulting in the deployment of over 1,000 robots by Guozi, underscores the company's broad impact within the industry and its ability to cater to a variety of market requirements.
